Polaris xlt clutch alignment. is it supposed to have side to side play?? thanks.

Polaris xlt clutch alignment I then installed the clutch puller. There should be a . They have a massive client base, and they do have a successful lineup to back that up. Electric start or not. A quick demo on belt deflection, belt alignment and chalking the clutch with and without proper tools. Jan 20, 2008 · phazer clutch over haul?? lets get someone to make a quick write up on setting this things without buying a tool. Proper Alignment for Ultimate Engagement For ultimate performance you need proper clutch alignment. . Does the rear engine bolt go into the tunnel. Jan 22, 2011 · I just looked up the clutch weight specs for a 94 XLT on the Polaris parts site, it says 10m's are the stock weights that came in them, you should check what you have before you buy different ones, usually with a stocker you can get away with just changing both springs and the helix. Apr 29, 2021 · 1. Needle thrust bearings under the spring, are not part of a stock Team TSS-04 Secondary. Oct 29, 2006 · hi fanatics i have an indy trail 488 i would like to know if any body can tell me how to line up my clutches propley i know the center to center distance is 12 inches,but need to make sure its straight so what do i do to do this is there any mesurements i can go buy . There's always a little bit of confusion when it comes Aug 29, 2014 · Just go to the first of the manuals and look up the info by year to use your VIN number an find out what you have Andy & Becky - W7ATR & N7SYC - Prineville, Ore 94 Polaris XLT Special (his) 87 Polaris Indy Trail SKS 86 Polaris Indy Trail (hers) Save Reply Quote Like 0Reply I infowire 73 posts · Joined 2011 #10 ·Jan 26, 2019 Nov 25, 2010 · just putting the motor back in the 88 650 and need to align the clutches. 25 mm) gap between front of driven clutch and tool, with the tool just touching at the rear. The Indy XLT's standard features include a backrest as well as hand and thumb Nov 4, 2024 · Asking $58 shipped to the lower 48 states. Tighten deflection screw nut to specification. I dont have a repair manual yet. Jan 25, 2023 · On other Polaris Matryx sleds, less than 0. (Refer to Polaris service manual for further instructions on belt deflection) Remove drive belt. Jan 8, 2022 · The Polaris service manual does a good job of outlining how do do this, so we have decided to post this section for the community to reference. 5 - 2. 25". Make sure the drive belt deflection is set to specification. Holding set screw with Allen® wrench, lightly tighten nut. Once bolts where in loose I put the alignment tool in and tightened trans bolts worked great, definitely worth the money. 11K subscribers 18 4. Adjust torque stop (where applicable). I think that's a little bit high but ive only rented sleds prior to buying this Nov 14, 2002 · I'm up to the point of aligning the clutches of my 97 XLT SP. 1 page 5. just bought a used 95 Polaris XLT Indy 600 with 4171 miles on it. It is important to note that the torque sequence is critical when installing the transmission or making an alignment or center to center adjustment. The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. That was the setup recommended Jun 27, 2008 · Here is what I found on belt sizes-- I agree that you probably have a clutch weight sticking to your spider on your primary clutch (the one attached to your crank) geta clutch puller and get it off so you can look it over good on the bench. Apr 23, 2007 · I have a 94 xlt 580 and I did the following this year: AAEN Purple Primary spring, Polaris 10AL (53g) weights, Polaris Silver secondary spring, SLP 42-38-34 Helix. Can someone please point me in the right direction for getting a clutch alignment tool for a 98 XLT classic with electric start. Install notched end of clutch alignment tool (marked B in the diagram) over the fixed sheave of the primary clutch (marked A in the diagram). Install drive belt (and clutch if removed) and check clutch offset/alignment. A! Models also available for Yamaha,skidoo, and arctic cat. Premature Belt Wear Premature belt wear is EPI Clutch Kit install on a Polaris 600 Indywww. Use the Belt Tension Adjuster Tool to loosen, hold, and tighten the jam nuts. May 5, 2017 · You probably could forgo the slide glide after the alignement Also the clutching is bad off on a 16 model and surely contributing to the cause as well as those square pucks in the secondary clutch that wear your clutch out. Hunterworks manufactures American Made clutch products for Polaris, Can Am, and Yamaha Side by Sides Apr 24, 2019 · This sled addressed a lot of the clutch/engine alignment issues by mounting the CVT system totally separate from the engine and connected by a coupling to the engine like a PWC. Aug 1, 2023 · Conclusion While this process may seem daunting at first, we’re sure that our comprehensive guide will provide you with all the necessary knowledge to align your Polaris clutch without a tool. Sets both center to center distance between clutches aswell as the offset for perfect belt alignment and cooler belt temps every time! Proudly designed and made in the U. Any sugestions?[:(!] [Surrender] Dec 26, 2016 · Welcome BackToday we review the process on how to adjust the belt deflection on your Polaris Snowmobile with the Team Secondary Primary. is it supposed to have side to side play?? thanks Drive Belt Deflection Adjustment Adjusting the drive belt deflection is accomplished by turning the driven clutch offset screws inwards to increase deflection, or outwards to decrease deflection. it will engage the belt at around 6k rpm. Clutch Alignment Offset Clutch alignment offset is important for maintaining optimum performance. Plus, they’re made from anodized aluminum for ultimate strength. Your dealer can perform service and adjustments. Feb 9, 2018 · Polaris has a bulletin for what they call "clutch creep" for the RZR Turbo, this is a condition where the misalignment is such that the secondary clutch stays constantly engaged at idle and cause the vehicle to slowly creep. Turned into upgrading transmission with gear reduction and used this tool to align it. View and download your vehicles owner's manual by selecting the brand, model year and model of your vehicle. A few variations. 36. 090" (1. 5 ZR900 1999 XC 700 SP 1994 XLT SP 1990 Polaris 500 1990 Polaris 340 Sport 1984 Polaris 480 Trail A Phazer 1969 Massey Ferg Ski Whiz Reply Like jeffh62 3291 posts Shop Polaris when you're in the market for new or replacement clutch parts, clutch kits, or clutch tools for your Polaris RANGER, RZR, XPEDITION, GENERAL or Sportsman Dec 29, 2010 · That has a lot of good info on rebuilding a P85 or P90 primary and secondary. Also the engine is Get your horsepower to the ground with SLP "Power Shift™" Clutch Kits! Countless hours of field testing go into each kit to ensure maximum horsepower transfer efficiency. Nov 28, 2023 · Common Polaris Clutch Problems Clutch Overheating Polaris clutch can sometimes overheat, leading to a decline in overall vehicle performance. the offsets and how to do it The Polaris XLT Touring snowmobiles were high-end snowmobiles produced until 1999. im going to buy an alignment tool but i see that there are some that say 5/8 off-set and some that dont say anything about an off-set. I did not use the clutch alignment tool (PU-50658-A) which the Jan 7, 2021 · August 31, 2025 Secondary Clutch Disassembly and Thrust Bearing Install This is for the Team TSS-04 Secondary/Driven clutch which is used on the MY21-26 Matryx 2 stroke snowmobiles and many other Polaris snowmobiles since MY07. Jan 12, 2019 · Just loosen all four motor mounts and twist it counter-clockwise (if sitting on the sled) until the alignment bar touches at the front and rear of the driven clutch? Oct 22, 2008 · Previous Sleds: 2020 Indy XC 137" 850 2019 Indy XC 129" 850 2015 SB Pro-S 800 Anni. I losened the 6 bolts that hold the tranny in place, however I can't get the the transmission to move back towards the rear. com. Achieve precise clutch alignment for optimal performance with the TRS Clutch Alignment Bar. Inspect the jackshaft and driven clutch splines for damage. These snowmobiles are also known as the Indy XLT Touring model and they include several features designed to provide increased comfort while riding. [V] I think this bolt goes under into the tunnel?[?] Im new to working on sleds. I can pry it right to left but not rearwards. Remove the spare belt holder. MADE IN THE USA - Heavy Duty Primary Clutch Puller Tool for All Polaris P-85 P-90 Clutches Indy/SKS/Touring/Ultra/XLT/Storm/RXL/XCR/SP/LITE 340/440/488/500/600/650/680/800 Replaces 2870506/2875565 in Alignment Tools. A special tool is required to check for proper alignment. Designed for accuracy and ease of use, this tool ensures proper alignment of your snowmobile's clutch components, enhancing overall drivetrain efficiency and May 25, 2023 · I had to swap an engine in a 2018 Ranger Diesel Crew. com218-829-6036 Proper drive belt deflection is an important factor for good transmission shifting performance. Then it discusses clutch alignment, but doesn't seem to give any specs on it. Remove the driven clutch assembly 3 from the jackshaft. epiperformance. The Feb 1, 2010 · Rear wheel alignment is satisfactory when the drive belt remains centered on driven sprocket during forward and backward wheel rotation. It really woke up my machine. Overheating often happens due to friction caused by improper alignment or due to excessive loads. The recent models of the Polaris Ranger 1000 and the Polaris Pro 900 Hunterworks is the leader is ATV, UTV CVT Clutching for Polaris, Can Am, and Yamaha. It’s a mechanical task that, when undertaken periodically and correctly Clutch Alignment Tool Part Number 20-150 Adjust belt deflection to 1. Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. Secondary clutch has no shims, and that is what the repair manual says to remove. 5 in. Always follow the warnings and instructions in Owner's Manual. Billet aluminum Polaris 11. Jan 2, 2009 · What sled? Which clutch? Adjustments such as tightening the spring pre-load will increase RPM on a Polaris clutch by about 100-200 rpm. Mar 27, 2010 · Hi ! On a 1996 polaris indy trail , i'd like to know how to adjust the secondary clutch so the belt sits a bit above the pulley. JPG 11. 50" one piece clutch alignment tool. Tighten engine mounting bolts to specification. Using the L-wrench, open driven clutch sheaves 0. Polaris clutch or team secondarys. To maintain optimum performance, clean with non-oil based cleaners such as isopropyl alcohol. 060" - . Operators also experience this issue when they fail to follow standard operating procedures or load restrictions. what about the secondary. which one do i need or are they all the same? Shaded zone should drop Jet Needle one position (raise E-Clip) Clutch System Periodically inspect clutch sheaves for damage, wear or belt residue. my question is how to adjust the primary clutch. Gilomen Innovations develops and builds the best ECU Tunes and Clutch Kits for Polaris Rzrs, Generals, and Rangers. I've got the large Polaris shop manual, but its a little vague in this area. 4 KB Views: 418 Previous Sleds: 2020 Indy XC 137" 850 2019 Indy XC 129" 850 2015 SB Pro-S 800 Anni. It explains clutch offset and the specs, then how to do it, which I understand. Each kit contains the required components such as: weights, springs, buttons. Am I missing something? Is there somethng else Jan 24, 2014 · How do you adjust parallelism and skew in a XLT 600 (evolved)? It looks to me like the aluminum engine mount straps just fit into place (over the bolts in the back and over the hollow tubes in front) and you have what you have. The machine has 12000miles. Does this mean that the universal Team alignment tool won't work either? Oct 18, 2006 · Today I was trying to align the clutch on 95 xlt and I was tightening the rear clutch side engine mount and it broke. Apr 2, 2024 · 2023 XP4 Using the HW alignment tool my spacing was about 1/8 inch off. and how the hell do i adjust the belt height on my secondary?? its sticking way out with my new belt. Jun 23, 2004 · Previous sleds: 1995 Polaris Indy 500, 1996 Polaris XLT, 2002 MXZ 700 Adrenaline, 2003 Renegade 800, 2003 REV 600HO, 2002 MXZ X Spring order, 2003 Renegade 600HO This is for the 1990s Polaris snowmobile such as XCR, XLT an Indy. If the snowmobiles are much older than this they are going to need a shim adjustment but Oct 13, 2006 · I have a 1995 polaris 500. Polaris Clutch Problems. Even with all this success, you cannot overlook the fact that the company has been plagued by Polaris clutch problems for a long time. Remember, clutch alignment is crucial not only for the smooth operation of your vehicle but also for preserving its longevity. I know that clutch alignment is basicly the primary/secondary center to center measurement. The clutch will not come off. As far as tools go, there are alignment tools for different setups. Rigth now the belt is new (0ne inch and a quarter wide) but is resting inside the secondary. Steeper or shallower helix angles will change the way the upshift/backshift occur. Jul 12, 2004 · Previous sleds: 1995 Polaris Indy 500, 1996 Polaris XLT, 2002 MXZ 700 Adrenaline, 2003 Renegade 800, 2003 REV 600HO, 2002 MXZ X Spring order, 2003 Renegade 600HO Shop for 1994 Polaris Indy XLT 580 Clutch Tools at Dennis Kirk. Getting correct alignment on your Polaris is effortless with SuperATV’s Clutch Alignment Tool. Your authorized POLARIS dealer can assist with service and adjustments. Clutch alignment offset is important for maintaining optimum performance. I removed the bolt that holds the clutch. Nov 13, 2009 · All the alignment tools I see are for non electric start clutches. Proper alignment gives you maximum engagement and a longer lasting belt life. 5 ZR900 1999 XC 700 SP 1994 XLT SP 1990 Polaris 500 1990 Polaris 340 Sport 1984 Polaris 480 Trail A Phazer 1969 Massey Ferg Ski Whiz Used to check factory which was off. Oct 28, 2015 · The Polaris one is much heavier and more involved and I think it costs around $150. You can upshift faster ONLY if your engine can pull hard enough to get you going faster. Remove the driven clutch bolt 1 and flat washer 2. 5K views 3 years ago My 1995 Polaris Indy 600 XLT series playlist: • 1995 Polaris Indy 600 XLT more Feb 1, 2010 · Rear wheel alignment is satisfactory when the drive belt remains centered on driven sprocket during forward and backward wheel rotation. Oct 24, 2008 · clutch_offset. We would like to show you a description here but the site won’t allow us. The service manual says that previous Polaris clutch alignment tools won't work because the clutches in the AXYS chassis sit closer to the bulkhead. It comes on at 4800rpms and full shift out is 8000rpms. Take a look at these two links and read the tech articles Clutch kit Polaris RZR XP 1000 900, Polaris Ranger 800 - 2016-17 XP 1000 Clutch Kit rollers for square pucks A WARNING All drive clutch maintenance, disassembly and assembly must be performed only by an authorized Polaris dealer who has attended current model Dealer Service Seminars, has received a certificate of completion, and displays the Polaris Servicing Dealer decal. Alignment is generally pretty simple to do with the correct alignment tool. Also don't forget to make some alignment marks on the cover, spider, and both shieves so you can put it back the same as it was and hopefully maintain the factory balance. Sprocket teeth should be visible from both sides of the drive belt. It's all just to much info to sit down and type out. Polaris is a pioneer when it comes to off-road vehicles such as ATVs and UTVs. Nov 28, 2019 · Just a reminder, on all XP chassis sportsmans the clutches turn opposite to normal polaris clutches so the retaining bolt and spider have reverse threads. WARNING If you become aware of higher than normal clutch engagement or an unusual vibration or shift pattern, see your dealer or qualified A WARNING All drive clutch maintenance, disassembly and assembly must be performed only by an authorized Polaris dealer who has attended current model Dealer Service Seminars, has received a certificate of completion, and displays the Polaris Servicing Dealer decal. 2012 F1100 Turbo 50th 2010 Z1 Turbo LXR 2003 F7 SP 2002. See your dealer for service and adjustments. Refer to chapter 5, clutches, for torque stop adjustment procedure. Parent topic: Clutch System To adjust the drive belt, do the following: Loosen the driven clutch set screw with 7/16 wrench. Replace components as required. Using an 1/8 in Allen® wrench, adjust set screw until belt deflection meets specification. Install proper alignment tool, depending on type of clutch, as shown in Ill. S. With this mileage should I expect the wear The transmission must be in High, Low, or Reverse for the parking brake to stop the driven clutch from spinning. 120 of shim behind the secondary, allows the secondary clutch at full shift to contact fasteners on the side bulkhead. Your authorized POLARIS dealer can perform service and adjustments. Finished the swap and putting everything back together and this is where the belt is sitting. Vent the carbs to the airbox and adjust your jetting accordingly. Sep 18, 2016 · New guy here, so with that in mind, I have a question.